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Easy No Sew Denim Suitcase Tutorial

How To Upcycle A Vintage Suitcase With Old Jeans.

When I saw a beaten up suitcase that was destined for the bin I decided to rescue it with one of my denim upcycles. It was so easy and fun to make this patchwork denim suitcase, without a needle and thread in sight.
I love working with old jeans and have made loads of stuff for the home out of denim, such as a wistband denim rug, denim pillows and denim pocket organizer to name a few. If you search on Pinterest by far the most popular jeans upcycles are bags, I have even made a few myself in the past.
Instead of making another denim bag I decided that a denim suitcase would be a bit different and fun. I love upcycling old suitcases and using them for storage. I don’t have my own studio yet, but I’m working on it. Upcycled suitcases are great for hiding away my crafty stuff.
upcycled patchwork denim suitcase
Patchwork Denim Suitcase
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What you need to make a denim suitcase

  • Old suitcase: The suitcase I used for this project was one that had definitely seen better days, so I got for practically nothing from my local junk shop. As you are going to be covering and lining your suitcase you can afford to get a knackered one. The most important thing is to make sure that that the hinges work and you can open and close it easily.
    suitcase before

  • Old Jeans – I cut the denim into squares 4cm by 4cm, therefore if you have lots of scraps of denim from previous projects these would be perfect for this. I also used the waistband from 2 pairs of jeans and the seams from one. To achieve a good patchwork effect you need a variety of denim in different shades.
    jeans stash
  • Fabric or paper for lining your case; I chose a fabric, and used almost a meter for a medium sized case.

  • White glue (PVA) or fabric Mod podge and glue brush

  • Scissors, pins and bulldog clips


How to upcycle your denim suitcase

As with my vintage map suitcase, I upcycled the outside of the suitcase before lining it.

  1. Firstly I cut my old jeans and denim scraps into squares 4cm by 4cm. I did this as I went along, making more squares as when I needed them.

  3. I stuck the squares one by one in a random checkerboard effect on the top of the suitcase. Glue was applied to both the suitcase and the denim squares as I went along. I also made sure that each square was touching.

  5. The sides of the suitcase lid were exactly the width of a jeans waistband. So instead of squares, I glued the waistband on the sides. One waistband wasn’t enough to go round the suitcase so I used 2 pieces of a waistband. To hold the waistband in place whilst the glue was drying, I used a combination of bulldog clips and pins.

  7. This process was repeated with the bottom, sides, and underneath the suitcase; using bulldog clips and pins where necessary.

  9. To add extra interest, as with the waistband on the lid, I stuck a denim seam around the bottom edge of the suitcase.

  11. Finally as my suitcase came with an ugly plastic handle, I covered it with strips of denim. If it had been a pretty leather handle, I would have just left it.

Upcycled denim suitcase tutorial
Upcycled Patchwork Denim Suitcase

How to line your denim suitcase

  1. Measure the inner sides of your suitcase and accounting for a 1cm seam allowance, cut your fabric. The diameter of your suitcase will be bigger than the width of your fabric so you will have to cut 2 pieces.

  3. Fold the top edge of about 1cm over on each piece of fabric and glue this down.

  5. Cover the sides of the suitcase with glue and stick down your pieces of fabric. The fabric will overlap to the shorter sides and the floor of the case; this is fine just make sure you also glue these bits down. You may find that it helps to pin the fabric while the glue dries.

  7. You’ll need to make a top and bottom panel for the case. Measure and cut 2 pieces of cardboard that will slot into the base and top of the suitcase.

  9. Using your cardboard pieces as a template cut a fabric piece for each, again allowing for a 1cm seam. Wrap the fabric around the cardboard and glue down the seam edges to the underside. You may find it easier if you miter the corners.

Lining denim suitcase tutorial
Patchwork Denim Suitcase - No Sew Tutorial
No Sew patchwork denim suitcase
No Sew patchwork denim suitcase tutorial
This denim suitcase is now used to store some of my fabric stashes and sits alongside my other suitcases hiding my craft supplies. You could, of course, uses it as a weekend bag. I’m always on the lookout for vintage suitcases to revamp & I fancy making a cocktail cabinet out of the next suitable one I find. What would you do with a vintage suitcase?
vintage suitcases - pillarboxblue
If you like to upcycle old jeans then check out all my other denim projects.
Cool upcycled denim crafts for the home


Wednesday 5th of September 2018

Super Cool, love it

Claire Armstrong

Thursday 6th of September 2018

Thank you so much Mary.


Monday 23rd of July 2018

I have lots of denim and no ideas on what to do with it. I love creative people who can give me ideas and I run with the idea and give it my own bit of personal flare. Thanks for sharing your ideas with others like me.

Claire Armstrong

Monday 23rd of July 2018

Thank you, you are welcome. I too love to share my ideas.


Thursday 28th of December 2017

I love recycling jeans. This is such a great idea. I started with your sunglass case and am loving all of what you have done!! The suitcase is great and I keep returning to your chair. Have a really cute little baby bib done with recycle jeans and well. I seriously thinking of trying the suitcase. Perfect. Thanks for sharing your great talent and for recycling!!!

Claire Armstrong

Thursday 28th of December 2017

Thank you so much Rosemary. The denim baby bib sounds fun.


Tuesday 26th of July 2016

did you cut and glue around the clasps, or take them off and put a square underneath (which is what it looks like, but seems like it would be super hard to get the clasps off.

Claire Armstrong

Wednesday 27th of July 2016

I cut and glued round the clasps, they weren't easy to remove so didn't want to risk it.

Maria T Ford

Thursday 7th of July 2016

You are so talented and you have alot of patience. I seen a blanket made out of jeans, can you tell me where I can find it? I have alot of jeans that are taking up space.

Claire Armstrong

Friday 8th of July 2016

THank you ! I haven't done a denim quilt tutorial yet, but I'm sure you can find one on Pinterest or if you search on hometalk I know there was a denim picnic blanket recently featured.